Process Control Lab Equipment

Approx. Rs 2 Lakh / UnitGet Latest Price

we are manufacturer of all Process control lab equipements 
Some List of instruments 
1. Pressure control Trainer
2. Level control Trainer
3. Temperature control Trainer
4. Flow control Trainer 
5. cascade control Trainer 

Additional Information:

• Item Code: SPC-14

Approx. Rs 70,000 / UnitGet Latest Price

The setup is specially designed for various experimental and demonstrative capabilities. The product consists of Pneumatic control valves of Quick opening, Linear and Equal % type. The Stainless Steel water tanks with pump are provided for continuous water circulation. The Rotameter is used for the flow measurement. The pressure at the valve inlet is measured with the help of manometer. The air regulator and pressure gauge is provided for regulating air supply. These units along with necessary piping and fitting are assembled in a painted MS Structur 2 valves (Linear and Equal %). 3 Valves (Quick Opening, Linear and Equal%)

Experimentation:

• Inherent Characteristics of Control Valve.
• Installed Characteristics of Control Valve.
• Flow Co-efficient (Cv) of Control Valve.
• Hysteresis of Control valve.

Utilities Required:

• Water supply

• Control Valve:
• Type: Pneumatic
• Size: ½’’
• Actuator: 15 sq. inch
• Water Tank Material:stainless steel, capacity 25 ltrs
• Water circulation: FHP pump tullu/ champion make.
• Overhead tank material: stainless steel, capacity 10 ltrs
• Flow measurement: Rotameter
• Pressure drop measurement: By manometer
• Pressure gauge: Bourdon Type 0-2 kg/cm².
• An ENGLISH instruction manual consisting of experimental procedures, block diagrams etc will be provided along with apparatus.
• The whole set-up is designed and arranged on a rigid structure painted with industrial PU paint.

Additional Information:

• Item Code: SPC-08
• Production Capacity: 100 units/month
• Delivery Time: 10-15days
• Packaging Details: Wooden boxes are used.

Approx. Rs 70,000 / UnitGet Latest Price

The setup consists of a process tank in which compressed air enters through a Pneumatic control valve. The pressure transmitter is fitted on the process tank. The air pressure in process tank is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3- 15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the pressure in the Process Tank gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the process tank to disturb the system and to observe the effect of disturbance. These units along with necessary piping are supported in a well- designed housing and are fixed on base plate.The present set-up is completely computerized controlled. The Digital Indicating Controller has a facility to interface the system with computer which enables to change the PID parameters using computer. The educational software and data-logging package has been developed for unit. The software environment base is of Labview of NATIONAL INSTRUMENTS, USA. This software is compatible to interfacing unit designed by Superb Technologies . This software package provides a comprehensive educational software environment within which the PID investigations can be performed. This software is capable to tabulate the sample readings according to the requirement of experiment under study and results obtained can be compared. The real time data acquisition can be done by interfacing the set-up with computer using software. This software can be used outside the laboratory with the computer to familiarize the students with the equipment and procedures with the help of Flow Diagrams provided in the software. In flow diagrams Set Point, Process Variable and Controllers Output are visible on the screen and this data can be transferred in Excel Files for further calculations, plotting graphs etc. Software allows the user to have control on sampling time, data logging, printing the stored data.

Experimentation:

• To study the open loop or manual control
• To study the proportional control
• To study the two modes (P+I) control
• To study the two modes (P+D) control
• To study the three mode (PID) control
• To study the tuning of controller (Open loop method) using Zeigler-Nichols method.
• To study the stability of the system using the BODE PLOT.
• Auto Tuning

Utilities Required:

• Computer: Pentium IV, Windows XP version pre-loaded. One RS 232 Serial communication port free for interfacing unit.
• Table for Setup support.

Additional Information:

• Item Code: SPC-01
• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer),D/P,D/A,Other
• Production Capacity: 100 units/month
• Delivery Time: 10-15days
• Packaging Details: wooden boxes are used.

Approx. Rs 70,000 / UnitGet Latest Price

DESCRIPTION:

The setup studies behavior of multi capacity process when connected in interaction mode. It consists of supply tank, pump for water circulation, Rotameter for flow measurement, two independent process tanks with scales connected in interacting mode. The components are assembled on frame to form tabletop set-up.

Experimentation:

• To obtain experimentally the step response and to compare the experimental and theoretical responses

Utilities Required:

• Water supply
• Drain
• Electrical supply : 1 Phase,220V AC, 0.5kw
• Stop Watch
• Table for set-up support.
• The whole unit is assembled rigidly on a base plate.
• Most of the parts are powder coated and rests are painted with auto paints.

Additional Information:

• Item Code: SPC-15
• Production Capacity: 100 units/month
• Delivery Time: 10-15days
• Packaging Details: wooden boxes are used.

Approx. Rs 70,000 / UnitGet Latest Price

The setup studies behavior of multi capacity process when connected in non interaction mode. It consists of supply tank, pump for water circulation, Rotameter for flow measurement, two independent process tanks with scales connected in non-interacting mode. The components are assembled on frame to form tabletop set-up.

Experimentation:

• To obtain experimentally the step response and to compare the experimental and theoretical responses

Utilities Required:

• Water supply
• Drain
• Stop Watch
• Table for set-up support

Technical Detail:

• Process Tank: Material Stainless Steel, Circular, with level scale (2 Nos.)
• Supply Tank: Material Stainless Steel, Capacity 20 litres.
• Overhead tank: Material Stainless Steel, Capacity 5 litres.
• Water Circulation: FHP Pump, Tullu/Standard make.
• Piping: SS 304, size ¼”
• Flow Measurement: Rotameter.
• Instruction Manual: An ENGLISH instruction manual will be provided along with the Apparatus.
• The whole unit is assembled rigidly on a base plate.
• Most of the parts are powder coated and rests are painted with auto paints.

Additional Information:

• Item Code: SPC-16
• Production Capacity: 100 units/month
• Delivery Time: 10-15days
• Packaging Details: Wooden boxes are used.

Approx. Rs 70,000 / UnitGet Latest Price

The setup is designed to study dynamic response of single and multi capacity processes when connected in interacting and non-interacting mode. It is combined unit to study

• Single capacity process.
• Non interacting process and
• Interacting process. The observed step response of the tank level in different mode can be compared with mathematically predicted response.Setup consists of supply tank, pump for water circulation, Rotameter for flow measurement, process tanks with scales, which can be connected to interacting and non-interacting mode. The components are assembled on frame to form tabletop set-up.

Experimentation:

• Dynamics study for
• Step response
• Single capacity Tank
• Interacting mode
• Non Interacting mode

Utilities Required:

• Water supply
• Drain
• Table for set-up support.

Technical Detail:

• Process Tank: Material Stainless Steel, Circular, with level scale (3 Nos.)
• Supply Tank: Material Stainless steel, Capacity 20 litres.
• Overhead tank: Material Stainless steel, Capacity 5 litres.
• Water Circulation: FHP Pump, Tullu/Standard make.
• Piping: SS/PVC, size ¼”
• Flow Measurement: Rotameter.
• Instruction Manual: An english instruction manual will be provided along with the Apparatus.
• The whole unit is assembled rigidly on a base plate.
• Most of the parts are powder coated and rests are painted with auto paints.

Additional Information:

• Item Code: SPC-17
• Production Capacity: 100 units/month
• Delivery Time: 10-15days
• Packaging Details: wooden boxes are used.

Approx. Rs 32,000 / UnitGet Latest Price

The setup consists of constant temperature bath with heating element. This heat source is controlled with the help of digital tep controller at any preset valve. A thermocouple pocket is provided to insert the thermocouple in it. Three thermocoupleas i.e. CR/AL, Cu- constantan , Fe-Constantan and Digital milivolt meter are also provided. All components are assembled on a base plate to form a tabletop set-up.

Experimentation:

• To caliberate the given thermocouples and to plot the caliberation curve.

Technical Details:

• Heat Source: Provide with ceramic insulation.
• Temp. Controller: Digital Temperature Controller. 0-200 degree Celsius
• Thermocouple: Standard 3 types /of thermocouple. a) CR/AI. b) Cu-constantan. c) Fe-Constantan
• An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus.
• The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint.

Additional Information:

• Item Code: SPC-12
• Production Capacity: 100 units/month
• Delivery Time: 10-15days
• Packaging Details: wooden boxes are used.

Approx. Rs 70,000 / UnitGet Latest Price

• To study the open loop or manual control 
• To study the proportional control
• To study the two mode (P+I) control
• To study the two mode (P+D) control
• To study the three mode (PID) control
• To study the tuning of controller (Open loop method) using Zeigler-Nichols method.
• To study the stability of the system using the BODE PLOT.
• Auto Tuning

Additional Information:

• Item Code: SPC-02
• Production Capacity: 100 units/month
• Delivery Time: 10-15days
• Packaging Details: Wooden boxes are used.

Approx. Rs 70,000 / UnitGet Latest Price

The process setup consists of heating tank fitted with thyristor-controlledheater for on line heating of the water. Water is supplied from laboratory constant head tank and its flow can be manipulated and measured by provided Rotameter. The temperature of the heated water is sensed by RTD sensor. This measured variable through Temperature Transmitter is communicated to Digital Indicating Controller. Error is calculated and output, accordingly, is communicated to Thyristor Controlled heater to achieve the Set Point. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate.

Experimentation:

• To study the open loop or manual control
• To study the proportional control
• To study the two mode (P+I) control
• To study the two mode (P+D) control
• To study the three mode (PID) control
• To study the tuning of controller (Open loop method) using Zeigler-Nichols method.
• To study the stability of the system using the BODE PLOT.
• Auto Tuning

Utilities Required:

• Computer: Pentium IV with CD Drive, Windows XP version and MS Office XP pre-loaded. One RS 232 Serial communication port free for interfacing unit.
• Table for set-up support.

Techniilcal Detail:

• Temperature Transmitter: Input RTD PT-100 (0-100°C), output 4-20 mA.
• Process tank: Material Stainless Steel,
• Heater: Nichrome Wire Heater, Capacity1 Kw
• Thyristor Controller: Input 4-20mA for heater.
• Flow Measurement: Rotameter.
• Piping: Size 1/4”
• Interfacing unit: For input-output communication with auto/manual facility
• Micro-processor Controller: PID Setting, auto tuning, fully programmable with serial communication.
• Software: For experimentation, PID control, Data logging, trend plot, offline analysis and printing.
• Instruction Manual: An ENGLISH instruction manual will be provided along with the Apparatus.
• The whole unit is assembled rigidly on a base plate.

Additional Information:

• Item Code: SPC-03
• Production Capacity: 100 units/month
• Delivery Time: 10-15days
• Packaging Details: wooden boxes are used.

Approx. Rs 70,000 / PieceGet Latest Price

The setup consists of a Heat source controlled with the help of digital temperature controller at any preset value. A thermometer/thermocouple pocket is provided to insert the thermometer/thermocouple in it. The time constant of different thermometer/thermocouple can be calculated with the set-up. A stopwatch is
also provided for measurement of time. A Heat sink is fitted to cool down thethermometer/thermocouple. All components are assembled on a base plate to form table top set-up.thethermometer/thermocouple. All components are assembled on a base plate to form table top set-up. The setup consists of a Heat source controlled with the help of digital temperature controller at any preset value..A thermometer/thermocouple pocket is provided to insert the thermometer/thermocouple in it. The time constant of different thermometer/thermocouple can be calculated with the set-up. A stopwatch is also provided for measurement of time. A Heat sink is fitted to cool down thethermometer/thermocouple. All components are assembled on a base plate to form table top set-up.

Additional Information:

• Item Code: SPC-11
• Production Capacity: 100 units/month
• Delivery Time: 10-15days
• Packaging Details: Wooden boxes are used.

Approx. Rs 70,000 / UnitGet Latest Price

• To study of working principle and caliberation procedure of I/P convertor.
• To study of working principle and caliberation procedure of P/I convertor.
• To study of linearity, hysteresis, accuracy and repeatability of I/P and P/I convertor.

Additional Information:

• Item Code: SPC-07
• Production Capacity: 100 units/month
• Delivery Time: 10-15days
• Packaging Details: wooden boxes are used.

Approx. Rs 70,000 / UnitGet Latest Price

• To obtain the step response of a single tank liquid level system to a step change in input flow and compare it with the theoretical response.
• To determine the time constant of the system from the step response curve and compare it with the theoretical value.

• Water Supply
• Floor Drain
• Stop Watch
• Table for set-up support.

• Process Tank: Material Stainless Steel, Circular, With level scale (1 No.)
• Overhead Tank: Material Stainless Steel, Capacity 20 Litres.
• Water Circulation: Material Stainless Steel, Capacity 5 Litres.
• Piping: SS & PVC, size 1/4'
• Flow measurement: Rotameter
• An ENGLISH instruction manual consisting of experimental procedures, block diagram will be provided along with the apparatus.
• The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint.

Additional Information:

• Item Code: SPC-18
• Production Capacity: 100 units/month
• Delivery Time: 10-15days
• Packaging Details: wooden boxes are used.