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Superb Technologies


Process Control Lab Equipment

Offering you a complete choice of products which include control valve apparatus, flow control trainer, pressure control trainer, two tank interaction system trainer, two tank non-interaction system apparatus and non-interaction system apparatus.

Control Valve Apparatus

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Control Valve Apparatus
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Approx. Rs 60,000 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
Input3-15 Psi G
Power SourceElectric
Voltage220V AC
Compressed Air Supply1CMH at 2 BAR
Actuator15 sq. inch
PhaseSingle Phase
Size1/2 inch
Stroke14 mm
Pressure Regulator0-2 kg/cm2

The setup is specially designed for various experimental and demonstrative capabilities. The product consists of Pneumatic control valves of Quick opening, Linear and Equal % type. The Stainless Steel water tanks with pump are provided for continuous water circulation. The Rotameter is used for the flow measurement. The pressure at the valve inlet is measured with the help of manometer. The air regulator and pressure gauge is provided for regulating air supply. These units along with necessary piping and fitting are assembled in a painted MS Structur 2 valves (Linear and Equal %). 3 Valves (Quick Opening, Linear and Equal%)

Experimentation:

  • Inherent Characteristics of Control Valve.
  • Installed Characteristics of Control Valve.
  • Flow Co-efficient (Cv) of Control Valve.
  • Hysteresis of Control valve.


Utilities Required
:

  • Water supply

Specifications
:
  • Control Valve: 
  • Type: Pneumatic
  • Size: ½’’
  • Actuator: 15 sq. inch
  • Water Tank Material:stainless steel, capacity 25 ltrs
  • Water circulation: FHP pump tullu/ champion make.
  • Overhead tank material: stainless steel, capacity 10 ltrs
  • Flow measurement: Rotameter
  • Pressure drop measurement: By manometer
  • Pressure gauge: Bourdon Type 0-2 kg/cm2.
  • An ENGLISH instruction manual consisting of experimental procedures, block diagrams etc will be provided along with apparatus.
  • The whole set-up is designed and arranged on a rigid structure painted with industrial PU paint.


Additional Information:

  • Item Code: SPC-08
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Flow Control Trainer

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Flow Control Trainer
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Approx. Rs 85,000 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
Power SourceElectric
Voltage220 V
Power1.5 kW
BrandSuperb Technologies
PhaseSingle Phase
Frequency50 Hz

The present set-up is designed to study a PID Controlled Flow Process in the industry. Water is pumped from the sump tank by means of a centrifugal pump to a Pneumatic Control Valve and after passing thorough the Rotameter it return back to the sump. The Differential Pressure transmitter with an Orificemeter is fitted in the water line. The flow of water in the line is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3-15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the flow of water in the line gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the water line to disturb the system and to observe the effect of disturbance. As the water returns in the sump tank again, the system operates in close circuit. Provided Rotameter enables to get the direct reading of flow of water in the line. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate. The present set-up is completely computerized controlled. The Digital Indicating Controller have a facility to interface the system with computer which enables to change the PID parameters using computer. The educational software and data-logging package has been developed for unit. The software environment base is of Labview of National Instruments, USA. This software is compatible to interfacing unit designed by Superb Technologies. This software package provides a comprehensive educational software environment within which the PID investigations can be performed. This software is capable to tabulate the sample readings according to the requirement of experiment under study and results obtained can be compared. The real time data acquisition can be done by interfacing the set-up with computer using software. This software can be used outside the laboratory with the computer to familiarize the students with the equipment and procedures with the help of Flow Diagrams provided in the software. In flow diagrams Set Point, Process Variable and Controllers Output are visible on the screen and this data can be transferred in Excel Files for further calculations, plotting graphs etc. Software allows the user to have control on sampling time, data logging, printing the stored data, preparing spread sheets in Excel etc.

Experimentation:

  • To study the open loop or manual control
  • To study the proportional control
  • To study the two mode (P+I) control
  • To study the two mode (P+D) control
  • To study the three mode (PID) control
  • To study the tuning of controller (Open loop method) using Zeigler-Nichols method.
  • To study the stability of the system using the BODE PLOT.
  • Auto Tuning


Additional Information:

  • Item Code: SPC-04
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Pressure Control Trainer

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Pressure Control Trainer
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Approx. Rs 85,000 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
Power SourceElectric
PhaseSingle Phase
Voltage220V AC
Frequency50 Hz

The setup consists of a process tank in which compressed air enters through a Pneumatic control valve. The pressure transmitter is fitted on the process tank. The air pressure in process tank is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3- 15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the pressure in the Process Tank gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the process tank to disturb the system and to observe the effect of disturbance. These units along with necessary piping are supported in a well- designed housing and are fixed on base plate.The present set-up is completely computerized controlled. The Digital Indicating Controller has a facility to interface the system with computer which enables to change the PID parameters using computer. The educational software and data-logging package has been developed for unit. The software environment base is of Labview of NATIONAL INSTRUMENTS, USA. This software is compatible to interfacing unit designed by Superb Technologies . This software package provides a comprehensive educational software environment within which the PID investigations can be performed. This software is capable to tabulate the sample readings according to the requirement of experiment under study and results obtained can be compared. The real time data acquisition can be done by interfacing the set-up with computer using software. This software can be used outside the laboratory with the computer to familiarize the students with the equipment and procedures with the help of Flow Diagrams provided in the software. In flow diagrams Set Point, Process Variable and Controllers Output are visible on the screen and this data can be transferred in Excel Files for further calculations, plotting graphs etc. Software allows the user to have control on sampling time, data logging, printing the stored data.

Experimentation:

  • To study the open loop or manual control
  • To study the proportional control
  • To study the two modes (P+I) control
  • To study the two modes (P+D) control
  • To study the three mode (PID) control
  • To study the tuning of controller (Open loop method) using Zeigler-Nichols method.
  • To study the stability of the system using the BODE PLOT.
  • Auto Tuning


Utilities Required:

  • Computer: Pentium IV, Windows XP version pre-loaded. One RS 232 Serial communication port free for interfacing unit.
  • Table for Setup support.


Additional Information:

  • Item Code: SPC-01
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Two Tank Interaction System Trainer

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Two Tank Interaction System Trainer
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Approx. Rs 25,000 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
Power SourceElectric
Capacity2.5 to 3.5 litres
Frequency0.5 kW
PhaseSingle Phase
Voltage220V AC

DESCRIPTION:

The setup studies behavior of multi capacity process when connected in interaction mode. It consists of supply tank, pump for water circulation, Rotameter for flow measurement, two independent process tanks with scales connected in interacting mode. The components are assembled on frame to form tabletop set-up.

Experimentation:

  • To obtain experimentally the step response and to compare the experimental and theoretical responses


Utilities Required
:

  • Water supply
  • Drain
  • Electrical supply : 1 Phase,220V AC, 0.5kw
  • Stop Watch
  • Table for set-up support.
  • The whole unit is assembled rigidly on a base plate.
  • Most of the parts are powder coated and rests are painted with auto paints.
Technical Details:
Process Tank
Material Stainless Steel, Circular,
With graduated level scale ( 2

Nos.) capacity 2.5 to 3.5 litres.
Supply TankMaterial Stainless Steel, Capacity 20 litres.
Overhead tankMaterial Stainless Steel, Capacity 5 litres.
Water CirculationFHP Pump, Tullu/Standard make.
PipingSS/PVC, size ¼”
Flow MeasurementRotameter.
Instruction ManualAn ENGLISH instruction manual will be provided along with the Apparatus


Additional Information:

  • Item Code: SPC-15
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Two Tank Non-Interaction System Apparatus

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Two Tank Non-Interaction System Apparatus
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Approx. Rs 32,000 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
Capacity2.5 to 3.5 litres
PhaseSingle Phase
Power0.5 kW
Power SourceElectric
Voltage220V AC

The setup studies behavior of multi capacity process when connected in non interaction mode. It consists of supply tank, pump for water circulation, Rotameter for flow measurement, two independent process tanks with scales connected in non-interacting mode. The components are assembled on frame to form tabletop set-up.

Experimentation:

  • To obtain experimentally the step response and to compare the experimental and theoretical responses


Utilities Required
:

  • Water supply
  • Drain
  • Stop Watch
  • Table for set-up support


Technical Detail
:

  • Process Tank: Material Stainless Steel, Circular, with level scale (2 Nos.)
  • Supply Tank: Material Stainless Steel, Capacity 20 litres.
  • Overhead tank: Material Stainless Steel, Capacity 5 litres.
  • Water Circulation: FHP Pump, Tullu/Standard make.
  • Piping: SS 304, size ¼”
  • Flow Measurement: Rotameter.
  • Instruction Manual: An ENGLISH instruction manual will be provided along with the Apparatus.
  • The whole unit is assembled rigidly on a base plate.
  • Most of the parts are powder coated and rests are painted with auto paints.


Additional Information:

  • Item Code: SPC-16
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Non-Interaction System Apparatus

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Non-Interaction System Apparatus
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Approx. Rs 25,000 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
BrandSuperb Technologies
Power SourceElectric
PhaseSingle Phase
Voltage220V AC
Capacity2.5 to 3.5 litres
Pipe Size1/4 inch
Pipe MaterialSS/PVC
Power0.5 kW

The setup is designed to study dynamic response of single and multi capacity processes when connected in interacting and non-interacting mode. It is combined unit to study

  • Single capacity process.
  • Non interacting process and
  • Interacting process. The observed step response of the tank level in different mode can be compared with mathematically predicted response.Setup consists of supply tank, pump for water circulation, Rotameter for flow measurement, process tanks with scales, which can be connected to interacting and non-interacting mode. The components are assembled on frame to form tabletop set-up.


Experimentation
:

  • Dynamics study for
  • Step response
  • Single capacity Tank
  • Interacting mode
  • Non Interacting mode


Utilities Required
:

  • Water supply
  • Drain
  • Table for set-up support.


Technical Detail
:

  • Process Tank: Material Stainless Steel, Circular, with level scale (3 Nos.)
  • Supply Tank: Material Stainless steel, Capacity 20 litres.
  • Overhead tank: Material Stainless steel, Capacity 5 litres.
  • Water Circulation: FHP Pump, Tullu/Standard make.
  • Piping: SS/PVC, size ¼”
  • Flow Measurement: Rotameter.
  • Instruction Manual: An english instruction manual will be provided along with the Apparatus.
  • The whole unit is assembled rigidly on a base plate.
  • Most of the parts are powder coated and rests are painted with auto paints.


Additional Information:

  • Item Code: SPC-17
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P.I.D Controller

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P.I.D Controller
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Approx. Rs 85,000 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
Power SourceElectric
Water Supply100 LPH (max)
PID Controller0-200 degree celsius
PhaseSingle Phase
Power0.5 kW
Voltage220 V AC

The present set-up is designed to study the characteristics of PID controller. It consists of a stirred tank in which a heater is provided to heat the water.water is supplied to the tank laboratory overhead tank by the user.The flow rate can be adjusted by operating the needle valves provided on the rotameter. PID parameters can be changed for conducting experiment on P, PI, PD and PID mode. Controller can be operated on auto tune mode in which controller automatically fixes the value of P,I and D. Temperature is sensed by the PID controller and the controller gives input to the heater accordingly. Experiments can be performed on various flow rates and temperature set points.

Experimentation:
  • To study the behaviour of a PID Controller.

Utilities Required
:
  • Floor drain
  • Table for setup support

Technical Details
:
  • Stirred tank: Material stainless steel, capacity 2 Ltrs(approx.)
  • stirrer: stainless steel ipeller and shaft coupled with FHP motor.
  • Flow measureent: Rotameter
  • Stop Watch: Electronic
  • Heater: Nichrome wire heater

Control Panel comprises of:-

  • Temperature Sensor: RTD PT-100 Type with standard make on/off switch, Mains indicator etc.
  • An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus.
  • The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint.


Additional Information:

  • Item Code: SPC-09
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Calibration of Thermocouple Apparatus

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Calibration of Thermocouple Apparatus
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Approx. Rs 29,000 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
PhaseSingle Phase
Power0.5 kW
Power SourceElectric
Voltage220 V AC

The setup consists of constant temperature bath with heating element. This heat source is controlled with the help of digital tep controller at any preset valve. A thermocouple pocket is provided to insert the thermocouple in it. Three thermocoupleas i.e. CR/AL, Cu- constantan , Fe-Constantan and Digital milivolt meter are also provided. All components are assembled on a base plate to form a tabletop set-up.

Experimentation:

  • To caliberate the given thermocouples and to plot the caliberation curve.


Technical Details
:

  • Heat Source: Provide with ceramic insulation.
  • Temp. Controller: Digital Temperature Controller. 0-200 degree Celsius
  • Thermocouple: Standard 3 types /of thermocouple. a) CR/AI. b) Cu-constantan. c) Fe-Constantan
  • An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the apparatus.
  • The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint.


Additional Information:

  • Item Code: SPC-12
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Dead Weight Pressure Gauge Tester

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Dead Weight Pressure Gauge Tester
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Approx. Rs 18,000 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
Power SourceElectric
Voltage230 V
Frequency50 Hz
PhaseSingle Phase
Pressure0.5 to 7 kg/cm2
BrandSuperb Technologies

The present set-up is designed to calliberate and check the given pressure gauge (Bourdon Type). This unit consists of a precision ground plunger, which develops the required pressure by loading of weights.This pressure is transmitted to the pressure gauge by oil.

Experimentation:
  • To calibrate a given pressure gauge.

Utilities Required:
  • Space 0.5m * 0.5m at working height.
  • SAE 40 20W40: 0.5 Ltr.

Technical Details:

  • Precision ground plunger to develop the required.
  • Valves Arrangement to fill oil.
  • Pressure Gauge(Bourdon Type) of 7 kg/cm2.
  • Weight set for the pressure of 0.5 to 7 kg/cm2.
  • An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus.
  • The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint.


Additional Information:

  • Item Code: SPC-19
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Single Tank System

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Single Tank System
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Approx. Rs 25,000 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
Power SourceElectric
PhaseSingle Phase
Voltage220V AC
Power0.5 kwW
Tank Capacity2.5 to 3.5 Liter

The set-up studies behaviour of single tank system. It consists of supply tank, pump for water circulation, Rotameter for flow measurement, one process tanks with scale. The components are assembled on frame to form tabletop models.

Experimentation:
  • To obtain the step response of a single tank liquid level system to a step change in input flow and compare it with the theoretical response.
  • To determine the time constant of the system from the step response curve and compare it with the theoretical value.

Utilities Required
:
  • Water Supply
  • Floor Drain
  • Stop Watch
  • Table for set-up support.

Technical Details
:
  • Process Tank: Material Stainless Steel, Circular, With level scale (1 No.)
  • Overhead Tank: Material Stainless Steel, Capacity 20 Litres.
  • Water Circulation: Material Stainless Steel, Capacity 5 Litres.
  • Piping: SS & PVC, size 1/4'
  • Flow measurement: Rotameter
  • An ENGLISH instruction manual consisting of experimental procedures, block diagram will be provided along with the apparatus.
  • The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint.


Additional Information:

  • Item Code: SPC-18
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Process Control Lab Equipment

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Process Control Lab Equipment
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Approx. Rs 2 Lakh / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
Piping Size1/4 inch
Output4-20 mA DC
Level Transmitter0-300 mm of water
BrandSuperb Technologies
Range0-30 mA DC

The present setup is designed to study the working principle and calliberation procedure of capacitance type level transitter. The setup consists of a probe which is mounted in a level tank with graduated scale. Water is poured in the level tank manually and response of the level transmitter is indicated on the Level Indicator. Output of the transmitter can be measured using Digital Current meter. A drain valve is provided at the bottom of the level tank which enables the student to observe and measure the response of capacitance type level transitter at different liquid heights.

Experimentation:

  • To Study of working principle and calliberation procedure of capacitance type level transmitter.
  • To study of linearity, accuracy and repeatability of capacitance type level transmitter.


Utilities Required
:

  • Water Supply: Initial Fill
  • Floor Drain
  • Bench Area: For setup support


Technical Details
:

  • Capacitance Type
  • DigItal Current Meter: Digital Indication of Current Output
  • Level Tank: Acrylic/Glass, PVC
  • Piping: Size ¼’’
  • An english instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus.
  • The whole set-up is well designed and arranged on a rigid structure painted with industrial PU paint.


Additional Information:

  • Item Code: SPC-14
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Abhishek Aggarwal (Managing Director)
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Ambala - 133001, Haryana, India
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